The Effect of Solids Concentration, Flocculant Dosage and Particle Size on Dewatering Behavior of Tailing Sample at Shahrebabak Copper Complex

Document Type : Research Article

Authors

1 Department of mining engineering, Sirjan branch, Islamic Azad University, Sirjan, Iran

2 Department of mining engineering, University of Sistan and Baluchestan, Zahedan, Iran

Abstract

In mineral industries, most of the processes are carried out in an aqueous environment. With the purpose of reducing costs and environmental impacts,the water content of tailing stream should be recovered. Thickening is the most widespread method of water recycling process in mineral industries. In this work, the effect of solids concentration, flocculant dosage and particle size on settling flux and compressibility of copper processing tailings were investigated. Samples were collected from tailings of Shahrebabak copper complex and laboratory tests were conducted. In laboratory scale, settling flux and final height of suspension were examined using batch settling tests. In addition, thickener underflow solids concentration was considered as an indicator of the effect of variables in full scale. Results indicated that not only settling flux but also compressibility of the suspension was improved by reducing suspension solids concentration. Furthermore, it was found that increasing flocculant dosage from 15 to 45 g/t led to an increase in settling flux about 7 times. Moreover, both settling flux and compressibility were reduced with fine particles. Industrial scale studies showed that, increasing -75 μm fraction in thickener feed from 47 to 59 % led to a decrease in underflow solids concentration from 63 to 55 %.

Keywords

Main Subjects


[1] M.R. Garmsiri, H. Haji Amin Shirazi, M. Yahyaei, Introducing mathematical models to define settling curves in designing thickeners, in: Twelfth International Seminar on Paste and Thickened Tailing, Chile, 2009, pp. 129-135.
[2] G.M. Mudd, Sustainability Reporting and Water Resources: a Preliminary Assessment of Embodied Water and Sustainable Mining, Mine Water Environ., 27(3) (2008) 136.
[3] L. Cifuentes, I. García, P. Arriagada, J.M. Casas, The use of electrodialysis for metal separation and water recovery from CuSO4–H2SO4–Fe solutions, Sep. Purif. Technol., 68(1) (2009) 105-108.
[4] B.A. Wills, J.A. Finch, Mineral processing technology, Eighth ed., Butterworth-Heinemann, 2016.
[5] M.R. Garmsiri, H. Haji Amin Shirazi, The effect of properties of the suspension of copper processing tailings on shear yield stress and its significance to solids liquid separation, Sep. Sci. Eng., 5(2) (2013) 67-75, In Persian.
[6] B.J. Johnson, G.V. Franks, P.J. Scales, D.V. Boger, T.W. Healy, Surface chemistry–rheology relationships in concentrated mineral suspensions, Int. J. Miner. Process., 58 (2000) 267–304.
[7] R. Hogg, Flocculation and dewatering of fine-particle suspensions, in: H. Stechemesser, B. Dobiás (Eds.) Coagulation and flocculation, Taylor and Francis, 2005, pp. 805-850.
[8] E. Amanatidou, G. Samiotis, E. Trikoilidou, G. Pekridis, N. Taousanidis, Evaluating sedimentation problems in activated sludge treatment plants operating at complete sludge retention time, Water Res., 69 (2015) 20-29.
[9] Y. Wen, W. Zheng, Y. Yang, A. Cao, Q. Zhou, Influence of Al3+ addition on the flocculation and sedimentation of activated sludge: Comparison of single and multiple dosing patterns, Water Res., 75 (2015) 201-209.
[10] G. Mouri, S. Takizawa, K. Fukushi, T. Oki, Estimation of the effects of chemically-enhanced treatment of urban sewage system based on life-cycle management, Sustainable Cities and Society, 9 (2013) 23-31.
[11] M.R. Garmsiri, H. Haji Amin Shirazi, Effect of operational parameters on efficiency of deep cone thickeners on the basis of experimental results of Shahrebabak Copper Complex in: The First world copper congeress in Iran, Tehran, Iran, In Persian, 2011.
[12] M.R. Garmsiri, H. Haji Amin Shirazi, The effect of grain size on flocculant preparation, Miner. Eng., 65 (2014) 51-53.
[13] M.R. Garmsiri, M. Mousavi Pour, M. Hekmati, M.R. Abdoli, S. Haj Mohammadi, A theoretical and practical study in the performance of thickener dilution system, A case study on Shahrebabk Copper Complex, in: Sixth Iranian Mining Engineering Congress, Tehran-Iran, In Persian, 2016.
[14] R.P. King, Modeling and simulation of mineral processing systems, Butterworth-Heinemann, 2000.
[15] M. Karbakhsh, Rezazadeh, R., Eskandarinasab, M., , An improvement in the settling rate in the Hematit plant tailing thickener at Gol-gohar industrial and mining complex, in: Fifth Iranian Mining Engineering Congress, Tehran-Iran, In Persian, 2015.
[16] Z. Kazeminia, M.R. Garmsiri, A. Hajizadeh, Investigating the effect solids concentration and flocculant dosage on settling behavior of water recycling plant feed at Golegohar mining and industrial complex, in: 1th National Conference on Achevements in Chemistry and Chemical Engineering, Shiraz-Iran, In Persian, 2016.
[17] E. Shariat, H. Haji Amin Shirazi, M.R. Garmsiri, An investigation of flux improvement methods in tailings thickeners at Shahre-Babak Copper Complex, in: Forth Iranian Mining Engineering Congress, Tehran-Iran, In Persian, 2012.
[18] M. Unesi, M. Noaparast, S.Z. Shafaei, E. Jorjani, Modeling the effects of ore properties on water recovery in the thickening process, Int. J. Miner. Metall. Mater., 21(9) (2014) 851-861.
[19] D.V. Boger, Rheology and the resource industries, Chem. Eng. Sci., 64(22) (2009) 4525-4536.
[20] W.P. Talmage, E.B. Fitch, Determining thickener unit areas, Ind. Eng. Chem., 47 (1955) 38-41.